Program Code: FCP01

Dates: 08-12 DEC 2025

Advanced Failure Analysis and Risk-Based Methods (HAZOP, FMEA, RBM) for Process Safety and Asset Reliability

★★★★★ 4.6/5 (936+ Reviews) | Globally Recognized ISO 17024 & ISO 9001:2017 standards Certification

Course Description

Unplanned equipment failures, operational disruptions, and safety incidents cost the process industry billions annually. Studies show that nearly 70% of industrial accidents are linked to inadequate risk identification and failure management. With increasing regulatory pressures and the high cost of downtime, organizations require skilled professionals who can proactively identify hazards, analyze potential failures, and implement risk-based strategies to safeguard operations and assets.

The certified program in Advanced Failure Analysis and Risk-Based Methods (HAZOP, FMEA, RBM) is designed for professionals responsible for ensuring process safety, asset reliability, and operational integrity across industries such as oil & gas, energy, petrochemicals, and manufacturing. As organizations strive to reduce unplanned failures, downtime, and safety risks, this certification equips participants with globally recognized tools and methodologies to proactively identify, mitigate, and manage operational risks.

This program will equip you with the practical knowledge and tools to master three globally recognized methodologies: Hazard and Operability Study (HAZOP), Failure Mode and Effects Analysis (FMEA), and Risk-Based Methods (RBM). You will learn how to apply HAZOP systematically to identify process deviations, use FMEA/FMECA to evaluate potential equipment failures, and develop risk-based maintenance and inspection programs that enhance asset reliability while minimizing costs.

Through a blend of interactive lectures, real-world case studies, and practical workshops, you will gain hands-on experience in conducting risk assessments, calculating Risk Priority Numbers (RPN), and integrating HAZOP, FMEA, and RBM into a holistic asset management framework. You will also build leadership skills to effectively facilitate risk assessment workshops and drive organizational safety culture.

With this certification, you demonstrate your commitment to safety, reliability, and continuous improvement and qualities that are increasingly on-demand in today’s competitive and high-risk industries.

Global Recognition of Your Certification

  • Curriculum and certification aligned with internationally recognized process safety and reliability frameworks.
  • Training acknowledges global best practices in HAZOP, FMEA, and RBM methodologies.
  • Certification accredited and benchmarked against ISO 17024 & ISO 9001:2017 standards.
  • Credential validation available via third-party verification for global recognition.
  • International acceptance across oil & gas, energy, petrochemical, and manufacturing industries.

What Sets This Program Apart

Unlike generic training, this certification program is crafted for immediate application in real-world industrial environments. We don’t just teach theory—we ensure you can implement it on the job.

You’ll gain:

  • Practical, hands-on experience through workshops, group exercises, and real-world case studies.
  • Lifetime access to training materials, recordings, and industry-standard templates.
  • Mentorship and expert guidance from one of the world’s leading authorities in process engineering and asset reliability.
  • A globally recognized certification, benchmarked to ISO 17024 & ISO 9001:2017

This isn’t just a course—it’s a career-defining certification that demonstrates your expertise to employers, clients, and peers worldwide.

CMQ/OE Certification Kit:

  • Access to HAZOP, FMEA/FMECA, and RBM modules with lifetime access to course materials, case studies, and industry applications.
  • Live online instructor-led training sessions delivered over 5 days with interactive workshops and group exercises.
  • Access to session recordings for revision and self-paced learning at your convenience.
  • Comprehensive Body of Knowledge on HAZOP, FMEA, RBM, and Asset Reliability for future reference.
  • Hands-on training with real-world case studies using industry-standard risk assessment templates and tools.
  • Practical implementation of HAZOP, FMEA, and RBM techniques to design reliability and maintenance improvement projects.
  • Seamless integration of risk-based methods with broader initiatives like Asset Integrity Management, ISO standards, and operational excellence frameworks.
  • Dedicated faculty support and mentorship throughout your certification journey to ensure maximum learning outcomes.
  • Certification assessment anytime within the course duration for participant flexibility.
  • Internationally recognized certification in Advanced Failure Analysis & Risk-Based Methods (HAZOP, FMEA, RBM) awarded on successful completion.
  • Credential verification support with third-party validation to authenticate your certification globally.

Course Agenda:

Advanced Failure Analysis and Risk-Based Methods (HAZOP, FMEA, RBM) for Process Safety and Asset Reliability Program Agenda

Click here to download the program Agenda

Who Should Attend:

This program is tailored for professionals across the oil & gas, energy, petrochemical, chemical, and manufacturing sectors—as well as anyone responsible for asset reliability, process safety, and operational excellence.

Ideal participants include:

  • Process & Plant Engineers seeking advanced hazard and operability analysis skills.
  • Reliability & Maintenance Engineers focused on equipment performance and downtime reduction.
  • Risk & Integrity Engineers responsible for inspection, risk assessment, and asset management.
  • Safety & Environmental Managers tasked with regulatory compliance and incident prevention.
  • Operations & Project Managers integrating reliability and safety into daily decisions.
  • Continuous Improvement Specialists (Lean, Six Sigma, OpEx) adding risk-based tools to their frameworks.
  • Quality & Compliance Professionals ensuring adherence to safety and reliability standards.
  • Consultants & Advisors guiding clients on asset management and operational integrity.
  • Aspiring Specialists and Career Changers entering the fields of reliability, process safety, or risk management.

Overall, this program is ideal for professionals committed to strengthening process safety, preventing failures, and building integrated reliability frameworks that support long-term operational excellence.

Program Format

  • Duration: 5 Days (Live, Instructor-Led Online Training)
  • Delivery Mode: Interactive lectures, group workshops, real-world case studies.
  • Access: Lifetime access to materials and recordings for self-paced review.
  • Certification Assessment: Flexible online assessment within the course duration.
  • Credential Validation: Employers and stakeholders can verify certification authenticity online.

Your Expert Instructor

Emmanouil Amygdalas
Global Authority in Process Engineering | Author | PMP® | Energy & Industrial Excellence Expert

Emmanouil Amygdalas is a seasoned Mechanical Engineer and certified Project Management Professional (PMP®) with more than 24 years of international experience in the oil & gas, energy, construction, and industrial sectors. His expertise spans process engineering, project management, machinery failure analysis, asset integrity, and risk management, making him a highly sought-after consultant and trainer across the GCC and beyond.

Over his career, Emmanouil has successfully managed large-scale projects involving piping systems, pressure vessels, and static and rotating equipment, while driving efficiency through methodologies such as Root Cause Analysis (RCA), HAZOP, FMEA, and Risk-Based Maintenance (RBM). He is equally accomplished in data analytics and predictive maintenance, helping organizations harness data-driven insights for operational excellence.

As a trainer, he has delivered over 100 specialized programs globally for leading organizations including Saudi Aramco, ADNOC, SABIC, and Qatar Petroleum, focusing on areas such as process optimization, energy conservation, and advanced risk management. A PECB Certified Trainer and IAOSHE US Certified Instructor, he blends technical depth with strong instructional skills to create engaging, impactful learning experiences.

Holding an M.Sc. in Energy Systems and a Diploma in Production Engineering & Management, Emmanouil is also a published author and thought leader, recognized for his ability to transform complex challenges into strategic opportunities.

Why Enroll Now?

  • Industries worldwide are under pressure to deliver greater reliability, safety, and compliance—with fewer resources and tighter margins. Professionals who can lead with advanced risk-based methods are in high demand.

    By joining this program, you:

    • Invest in a globally respected certification that enhances your professional standing.
    • Gain practical, job-ready skills that deliver immediate value to your organization.
    • Position yourself as a key decision-maker in safety and reliability initiatives.
    • Future-proof your career in an industry where risk management and reliability are non-negotiable.

Participant Feedback

For Corporate enquiries, please 'contact us' or email us at training@falcon-professionals.com

What will you gain?

Certification & Global Recognition

On successful completion of the course and course requisites, the candidate will receive the Certification in Advanced Failure Analysis & Risk-Based Methods (HAZOP, FMEA, RBM).

This Certification in Advanced Failure Analysis & Risk-Based Methods is approved and recognized by leading international accreditation bodies and benchmarked against ISO 17024 & ISO 9001:2017 standards. This ensures the certification holds strong global recognition across industries such as oil & gas, petrochemicals, energy, power, and manufacturing.

This course also offers the Certification Validation Tool for Employers.
Your Advanced Failure Analysis & Risk-Based Methods Certification Validation Tool can be used by employers, clients, and other stakeholders to validate the authenticity of your certification. Using the unique program code located on your certificate, organizations can verify your training completion and certification details online ensuring credibility and global acceptance of your qualifications.

This credential positions you as a trusted leader in process safety and reliability, opening doors to career advancement, new opportunities, and global recognition.

Ready to elevate your career or transform your organization?

At Falcon, we design our courses to empower professionals with practical knowledge and industry-recognized certifications. Whether you are looking to advance your career, enhance organizational performance, or acquire cutting-edge skills, our programs combine deep expertise, hands-on learning, and flexible delivery to meet your unique needs.

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Contact info

Falcon Consulting Professionals
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P.C.: 56334, Kordelio-Evosmos,
Greece, GRC

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SHERIDAN, WY 82801 (USA)

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